Abrex Plate
Abrex Plate Abrex Plate 400 Abrex Plate 450 Abrex Plate 500 Abrex Plate 600 Abrex Plate
Abrex Plate
Abrex Plate Products: Abrex Plate - NIPPON STEEL & SUMITOMO METAL CORPORATION, JAPAN AUTHORISED STOCKIEST
Abrex Plate

NSSMC AUTHORISED STOCKIEST. Abrex 400, Abrex 450, Abrex 500, Abrex 600 Stockiests & Suppliers
NIPPON STEEL & SUMITOMO METAL CORPORATION AUTHORISED STOCKIEST
NSSMC JAPAN ABREX & WELTEN STEEL AUTHORISED BUYER.


Abrex Plate Champak Steel & Engg. Company stocks and distributes ABREX ans WELTEN Plate manufactured by Nippon steel & Sumitomo Metal Corporation, Japan.

The use of abrasion resistance ABREX steel plate markedly reduces the weight of structural members exposed to serve abrasive conditions. Compare with regular steel, ABREX steel plate reduces structural weight and delivers economic merits.

Adoption of high performance abrasion resistant ABREX will prolong the service life of machinery and component.

Thickness : 3mm to 100mm THK

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Abrex Plate Applications
:
    • Dump Truck Liners
    • Cutting Edges
    • Drag line Bucket Wear Liners
    • Screen Plates - Chute Liners
    • Conveyor Buckets
    • Hoppers
    • Ore Scrapers




Certificate



NIPPON STEEL & SUMITOMO METAL CORPORATION AUTHORISED STOCKIEST

Authorised Stockist of Abrex Plate






NSSMC AUTHORISED STOCKIEST. Abrex 400, Abrex 450, Abrex 500, Abrex 600 Stockiests & Suppliers NIPPON STEEL & SUMITOMO METAL CORPORATION AUTHORISED STOCKIEST NSSMC JAPAN ABREX & WELTEN STEEL AUTHORISED BUYER.






Specifications by Type and Designation

1. The Brinell Hardness Value is an avarage of measurements taken from three points on the steel plate surface. A section of the surface from which the decarburized layer is ground off by about 0.7mm should be used as the specimen surface. Prior counsultation is recommended in the case of using thicknesses surpassing those listed above.

2. The Charpy Impact Test shall be applied to steel plates thicker than 12mm.





Increasing the thickness of the steel plate will lead to slight decrease in the hardness of the central portion of the plate. In the event that these steel plates need to perform at high tempratures, please cousult with us prior to placing your order. In the event that these steel plates need to perform at low temperatures, please select the Extra Tough Steel Plate options.



Abrex Steel Plate Excellent Abrasion Resistant 4 or 5 times stronger than ordinary steel Excellent Workability Larger in elongation and better in workability Excellent Weldability Decrease deformation rate Wide range of sizes Available in a wide range of sizes.

GRADE 400 / 500
Thickness

Width

Length

4 2000 6000
5 2000 6000
6 2000 6000
6 2500 6000
8 2000 6000
8 2500 6000
10 2000 6000
12 2000 6000
15 2000 6000
16 2000 6000
20 2000 6000
25 2000 6000
32 2000 6000
40 2000 6000
50 2000 6000
60 1800 3400




Brand

Manufacture/Co

HARDNESS RANGE
Values for AR 400

C.E.V. Typical Values
Thk:  10 – 20

Abrex 400 NSSMC 360-440 0.40
Abrex 450 NSSMC 410-490 0.50
Abrex 500 NSSMC 450-550 0.55
Abrex 600 NSSMC 550-650 0.73




Fabrication of Abrasion Resistant Steel : 

Welding :
Abrazo 400 can be welded under normal conditions (if you require advice on welding, machining or  forming then please contact any one of our offices) using MMA, MOG and SAW without preheat, up to a combined thickness of 60mm, provided hydrogen controlled electrodes are used.  Consumables should be dried in accordance with scale ‘D’ of BS 5135.  Consumables should be chosen on the basis of whether or not the weld metal is exposed to wear conditions.

Machining :
Machining or drilling is more difficult due to hardness.  For 400BHN use high-grade cobalt HSS E drilling tools and for 500BHN hard metal drilling tools are necessary.  
 
Forming :
Abrasion steels can be readily cold formed.  Compared with steels of lower yields, three factors should be considered:

  1. Higher press forces
  2. A greater bend radius is required
  3. Spring back.

Flame Cutting :
Material can be cut using conventional flame cutting practices without the need for preheat at ambient temperature.  The following cutting parameters are recommended:-

Plate
Thickness
(mm)

Nozzle
Size
(LPN mm)

Cutting O2
(Lb.in2)

Heating O2
(Lb.in2)

Heating
propane
(Lb.in2)

Cutting
speed
(mm/min) 

 CEV
max
%

12.5 10-25 45 40 18 450  0.40 
15.0 10-25 50 40 10 490  0.40 
25.0 25-40 60 40 20 400  0.52 
40.0  40-60  70  40  10  310  0.52 
50.0  40-60  75  40 10  300  0.57 
65-80  60-100  71  31  13  239  0.57 


Milling :
Abrasion resistant steel can be machined by milling. 
The following recommendations are given for general guidance:-

Steel Grade

Cutting Speed (mm/min)

Feed (mm/tooth)

Abrazo 400*

100

0.10-0.15

* For further information on 450, 500 please contact us for details.

Cold Bending :
Where possible, cold bending should be carried out with the bend axis perpendicular to the rolling direction, this being the less onerous of the two directions. The following table contains guidelines for bending to a 90°angle.  In general however, bending radii should be as generous as possible.

Bending direction (bend axis)

Minimum inside
Bending radius

Minimum die
opening

Perpendicular to rolling direction

3t

8.5t

Parallel to rolling direction

4t

10t

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    Abrex PlateContact Us ::
    Champak Steel & Engg. Co.
    390/392 Shankar Mansion, S.V.P. Road, Mumbai - 400004.

    Contact Person: Mr. Vimal Jain
    Email: vimal@champaksteel.com

    Tel: +91-22-66159016 / 66159001
    Fax:+91-22-66159023

     

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